Yamaha YZF-R125 Service Manual: Starting failures
Engine
1. Cylinder and cylinder head
- Loose spark plug
- Loose cylinder head or cylinder
- Damaged cylinder head gasket
- Damaged cylinder gasket
- Worn or damaged cylinder
- Incorrect valve clearance
- Improperly sealed valve
- Incorrect valve-to-valve-seat contact
- Incorrect valve timing
- Faulty valve spring
- Seized valve
2. Piston and piston ring(s)
- Improperly installed piston ring
- Damaged, worn or fatigued piston ring
- Seized piston ring
- Seized or damaged piston
3. Air filter
- Improperly installed air filter
- Clogged air filter element
4. Crankcase and crankshaft
- Improperly assembled crankcase
- Seized crankshaft
Fuel system
1. Fuel tank
- Empty fuel tank
- Clogged fuel filter
- Deteriorated or contaminated fuel
2. Fuel pump
- Faulty fuel pump
3. Throttle body
- Deteriorated or contaminated fuel
- Sucked-in air
Electrical system
1. Battery
- Discharged battery
- Faulty battery
2. Fuse(s)
- Blown, damaged or incorrect fuse
- Improperly installed fuse
3. Spark plug
- Incorrect spark plug gap
- Incorrect spark plug heat range
- Fouled spark plug
- Worn or damaged electrode
- Worn or damaged insulator
- Faulty spark plug cap
4. Ignition coil
- Cracked or broken ignition coil body
- Broken or shorted primary or secondary coils
- Faulty spark plug lead
5. Ignition system
- Faulty ECU
- Faulty crankshaft position sensor
- Broken generator rotor woodruff key
6. Switches and wiring
- Faulty main switch
- Faulty engine stop switch
- Broken or shorted wiring
- Faulty neutral switch
- Faulty start switch
- Faulty sidestand switch
- Faulty clutch switch
- Improperly grounded circuit
- Loose connections
7. Starting system
- Faulty starter motor
- Faulty starter relay
- Faulty starting circuit cut-off relay
- Faulty starter clutch
General information
NOTE:
The following guide for troubleshooting does not
cover all the possible causes of trouble. It should
be helpful, however, as a guide to basic troubleshooting.
Refer to the relative procedu ...
Incorrect engine idling speed
Engine
1. Cylinder and cylinder head
Incorrect valve clearance
Damaged valve train components
2. Air filter
Clogged air filter element
Fuel system
1. Throttle body
Damaged or loo ...
Other materials:
Electrical components
1. Main switch
2. Clutch switch
3. Front brake light switch
4. Ignition coil
5. Throttle body sensor assembly (intake air
pressure sensor, intake air temperature
sensor, throttle position sensor)
6. FID (fast idle solenoid)
7. Rectifier/regulator
8. Lean angle sensor
9. Starting circui ...
Checking the front fork legs
The following procedure applies to both of the
front fork legs.
1. Check:
Inner tube
Outer tube
Bends/damage/scratches
Replace.
WARNINGDo not attempt to straighten a bent inner
tube as this may dangerously weaken it.
2. Measure:
Spring free length "a"
Out of sp ...
Installing the shift shaft
1. Install:
Stopper lever "1"
Stopper lever spring "2"
NOTE:
Install the stopper lever spring as shown in the
illustration.
Hook the ends of the stopper lever spring onto
the stopper lever and the crankcase boss "3".
Mesh the stopper lever with the shift drum segment
assembly. ...