Yamaha YZF-R125 Service Manual: Installing the throttle body

Yamaha YZF-R125 Service Manual / Fuel system / Throttle body / Installing the throttle body

1. Install:

  • Throttle body joint clamps

NOTE:

Align the projections "a" on the throttle body joint with the slot "b" in each throttle body joint clamp.

Installing the throttle body


2. Install:

  • Throttle body joint

NOTE:

Align the projection "a" on the throttle body joint with the slot "b" in the intake manifold.

Installing the throttle body


3. Install:

  • Throttle body

NOTE:

Align the projection "a" on the throttle body with the slot "b" in the throttle body joint.

Installing the throttle body


4. Adjust:

Throttle cable free play Refer to "ADJUSTING THE THROTTLE CABLE FREE PLAY" on page 3-6.

5. Connect:

  • Fuel hose
CAUTION:

When installing the fuel hose, make sure that it is securely connected, and that the fuel hose connector cover on the fuel hose is in the correct position, otherwise the fuel hose will not be properly installed.

NOTE:

  • Install the fuel hose securely onto the fuel pump until a distinct "click" is heard.
  • To install the fuel hose onto the fuel pump, slide the fuel hose connector cover "1" on the end of the hose in the direction of the arrow shown.

    Checking the throttle body
    1. Check: Throttle body Cracks/damage Replace the throttle body. 2. Check: Fuel passages Obstruction Clean. a. Wash the throttle body in a petroleum-based solvent. Do not us ...

    Air induction system
    1. Air induction system hose (air filter case to reed valve assembly) 2. Air induction system reed valve assembly 3. Air induction system hose (reed valve assembly to exhaust pipe) Checki ...

    Other materials:

    Checking the radiator
    1. Check: Radiator fins obstruction clean. Apply compressed air to the rear of the radiator. Damage  repair or replace. NOTE: Straighten any flattened fins with a thin, flat-head screwdriver. 2. Check: Radiator hoses Cracks/damage Replace. 3. Measure: Radiator cap ...

    Removing the front wheel (disc)
    1. Stand the vehicle on a level surface. WARNINGSecurely support the vehicle so that there is no danger of it falling over. 2. Elevate: Front wheel NOTE: Place the vehicle on a suitable stand so that the front wheel is elevated. 3. Remove: Front brake caliper NO ...

    Checking the spark plug
    The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be removed and checked in accordance with the periodic maintenance and lubrication chart. In addition, the condition of the ...

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